Develop a dedicated machine to compress and foil-wrap rolled elastic products within a defined cycle time while meeting customer-specific process requirements.
A modular machine combining compression, foil wrapping, mechanical and electrical engineering, PLC/HMI automation, machine safety and remote recipe control.
Cycle time reduced from 40 to 30 seconds, productivity exceeded requirements, and lightweight modular construction supported machine weight and worldwide transport.
Production context, equipment design, scope of delivery and verified customer value.
The customer needed dedicated equipment for processing rolled elastic products.
The machine had to compress the product and wrap it in foil within a defined timeframe while meeting the customer’s specific product and process requirements.
DIS Systems developed and manufactured a custom machine combining compression and foil wrapping of rolled elastic products in one production process.
The machine was engineered around the customer’s specific requirements, combining mechanical and structural design, electrical engineering, PLC/HMI automation and machine safety.
A modular machine architecture was used to support transportation worldwide. Lightweight composite platforms and structures were incorporated to help limit total machine weight, and the machine provides remote control of recipes and operation.
SCOPE OF DELIVERY
Concept generation
Mechanical and structural engineering
Electrical engineering
PLC and HMI automation
Machine safety and CE marking
Production and Factory Acceptance Test
Installation and Site Acceptance Test
Remote and onsite service
Concept generation, Mechanical engineering, Structural engineering, Electrical engineering, PLC automation, HMI design, Machine safety, CE marking, Compression equipment, Foil wrapping, Modular machine design, Lightweight composite structures, Recipe control, Remote machine operation, Production, FAT, Installation, SAT, Remote service, Onsite service
Built by DIS Systems. Backed by DIS/CREADIS.
