Industrialize a newly developed chemical treatment process and integrate it into existing production lines without compromising the required production cycle.
Three modular impregnation machines for different product sizes, integrating automated infeed, solution application, spraying, drying, cooling and product handling.
A new production process integrated into existing lines with automated handling and process functions while maintaining the required cycle-time performance.
Production context, equipment design, scope of delivery and verified customer value.
The customer had developed a chemical treatment for insulation material and needed to turn the process into production equipment.
Following a concept study and proof of concept, the challenge became integrating the impregnation process into existing production lines at the customer’s factory in Canada.
The equipment needed to support different product sizes while adding the new process without compromising the required cycle time of the existing line.
DIS Systems developed three impregnation machines for small, medium and large products.
Each machine was built around a modular process architecture combining product infeed, chemical solution storage and application, spraying, drying, cooling and automated product handling.
The modular sub-systems were designed to integrate with the existing production line and support adaptation of the process equipment around the required product size and line configuration.
The project progressed from concept study and proof of concept through requirement and test specification, risk assessment and CSA documentation, production, Factory Acceptance Test, installation support in Canada and Site Acceptance Test.
SCOPE OF DELIVERY
Concept study and proof of concept
Requirement and test specification
Process equipment development
Modular sub-system design
Risk assessment and CSA documentation
Production and Factory Acceptance Test
Installation support in Canada
Site Acceptance Test
Concept study, Proof of concept, Requirements development, Test specification, Process equipment development, Product infeed, Product handling automation, Chemical solution storage, Solution application, Spray process, Drying process, Cooling process, Modular sub-system design, Existing production-line integration, Cycle-time integration, Risk assessment, CSA documentation, Production, FAT, Installation support, SAT
Built by DIS Systems. Backed by DIS/CREADIS.
