Equip a new production facility with impregnation machines capable of handling different monolith variants and process fluids while providing complete traceability of each processed product.
Four impregnation machines combining monolith handling and dipping, fluid-uptake measurement, PLC/HMI automation and integration of production data with Topsoe’s SCADA system.
Four machines commissioned within the agreed project requirements, reduced commissioning time and 100% product traceability through the SCADA environment.
Production context, equipment design, scope of delivery and verified customer value.
Topsoe was establishing a new production facility in China and needed dedicated equipment for the monolith impregnation process.
The machines had to accommodate a broad range of monolith variants and different process fluids while measuring the amount of fluid absorbed during impregnation.
A key requirement was complete product traceability, with relevant production data transferred to the customer’s central SCADA system.
DIS Systems developed, manufactured and commissioned four custom impregnation machines for the new facility.
The machines were engineered to handle different monolith variants, immerse products in the required process fluids and measure fluid uptake as part of the production process.
Mechanical and structural engineering, electrical design, PLC/HMI automation and machine safety were developed as one machine solution.
Production data was integrated with Topsoe’s SCADA environment to provide traceability for each processed product. The project included production, in-house FAT, installation and commissioning in China, SAT and ongoing remote and onsite service.
SCOPE OF DELIVERY
Concept generation
Mechanical and structural engineering
Electrical engineering
PLC and HMI automation
Machine safety and CE marking
Production and Factory Acceptance Test
Installation and commissioning in China
Site Acceptance Test and service
Concept generation, Custom machine engineering, Impregnation equipment, Monolith handling, Product handling, Fluid application, Fluid uptake measurement, Multi-variant production, Mechanical engineering, Structural engineering, Electrical engineering, PLC automation, HMI development, SCADA integration, Production data interface, Product traceability, Machine safety, CE marking, Production, FAT, Installation, Commissioning, SAT, Remote service, Onsite service
Built by DIS Systems. Backed by DIS/CREADIS.
