Handle and position different diaper sizes and variants reliably despite soft, flexible product geometry and tight alignment requirements.
A semi-automatic rotary-table machine with manual load-in, integrated vision for position alignment and a flexible stacking station for finished products.
Controlled product positioning, flexible stacking and operator-focused safety and ergonomics across different product variants.
Production context, equipment design, scope of delivery and verified customer value.
The customer needed equipment for the final preparation and stacking of diapers across different product sizes and variants.
The soft, flexible product material created a demanding handling challenge. Product position had to be controlled accurately enough for the downstream stacking process while allowing the equipment to accommodate product variation.
The project began with a conceptual evaluation and developed into a complete machine delivery.
DIS Systems developed a semi-automatic rotary-table machine with manual product loading.
Integrated vision is used for position alignment before finished products move into a flexible stacking station.
The machine was engineered with particular attention to operator safety and ergonomics while accommodating different product sizes and types.
The delivery included mechanical and structural engineering, electrical design, PLC/HMI automation, machine safety and CE marking, production, Factory Acceptance Test, installation, Site Acceptance Test and service.
SCOPE OF DELIVERY
Concept generation
Mechanical and structural engineering
Electrical engineering
PLC and HMI automation
Machine safety and CE marking
Production and Factory Acceptance Test
Installation and Site Acceptance Test
Remote and onsite service
Concept generation, Custom machine engineering, Flexible product handling, Soft-product handling, Vision integration, Vision alignment, Product positioning, Rotary table, Semi-automatic equipment, Flexible stacking, Mechanical engineering, Structural engineering, Electrical engineering, PLC automation, HMI development, Operator ergonomics, Machine safety, CE marking, Production, FAT, Installation, SAT, Remote service, Onsite service
Built by DIS Systems. Backed by DIS/CREADIS.
